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Powder Capsule Contract Manufacturing in the USA

Low MOQ from 3,000 bottles • FDA-registered facility • cGMP quality system • In-house testing

Built for Clean Labels: Encapsulate With or Without Magnesium Stearate

Many brands want to eliminate magnesium stearate to support clean-label positioning and meet consumer expectations. Atrium can run formulas with or without magnesium stearate depending on your ingredient profile, capsule size, and performance requirements.

How we support mag-stearate-free programs:

  • Flow and fill optimization

  • Alternative flow strategies 

  • Pilot validation at low MOQ before scaling to high-speed output

  • Transparent formulation tradeoffs (cost, throughput, and feasibility)

If you want the cleanest label possible, we’ll help you design a manufacturing-ready powder system that fills consistently—without relying on magnesium stearate.


High-Speed Capsule Manufacturing Capacity (Designed to Scale)

Atrium’s capsule manufacturing line is built for brands that need speed-to-market now and scalability later.

Ribbon Blender – Uniform Powder Blending
Ribbon Blender – Uniform Powder Blending

Capability Table

Capability Atrium Specification Notes
Encapsulation / Packaging Output Up to 110,000 capsules/hour Depends on capsule size, fill weight, powder flow, and packaging configuration*
Powder Blending 2 blenders up to 750 kg per batch Capacity varies by powder density and blend profile*
Minimum Order Quantity From 3,000 bottles Bottle count depends on count-per-bottle and capsule size*
Manufacturing Location Made in USA (California) Supports reshoring and domestic supply goals

*Estimated/variable by project. Final specs confirmed during feasibility and pilot.


cGMP Quality System + FDA Registration

Atrium operates with a quality system aligned to dietary supplement cGMP requirements and maintains appropriate FDA facility registration for dietary supplement operations. Dietary supplement manufacturers, packagers, and labelers are subject to 21 CFR Part 111 cGMP requirements.
FDA food facility registration requirements are addressed under 21 CFR Part 1, Subpart H, with FDA systems supporting facility registration submissions.

Quality system highlights:

  • Master manufacturing records + controlled batch documentation

  • Ingredient receiving controls and traceability (lot-to-lot visibility)

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    Ribbon Blender – Uniform Powder Blending
  • In-process checks for weight, appearance, and process conformity

  • Controlled release workflow with documented disposition decisions

  • Deviation/CAPA practices designed for repeatable outcomes

If you have a specific customer audit checklist, we’ll align documentation packages accordingly (as applicable to your program).


In-House Testing to Move Faster & Reduce Outsourcing Delays

Atrium’s internal testing capability supports faster development cycles, tighter process control, and smoother scale-up—especially for brands running multiple SKUs or frequent production cycles.

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Atrium’s in-house testing lab supports quality control and finished product specifications for Made-in-USA contract manufacturing.

Common testing support areas (example list):

  • Incoming material screening (project-appropriate checks)

  • In-process verification to prevent rework

  • Finished product release support (as defined in your quality agreement)

  • Stability planning support for shelf-life confidence (when requested)

For tests requiring independent ISO/IEC 17025 scope, we can coordinate qualified third-party labs while maintaining chain-of-custody controls.


What We Manufacture

High-speed capsule filling for Made-in-USA dietary supplements—up to 75,000 capsules per hour (project-dependent).
High-Speed Capsule Filling Machine (Up to 75,000 Capsules/Hour) | Atrium Scientific

Atrium supports powdered capsule programs across many supplement categories, including:

  • Vitamins and micronutrient blends

  • Botanical and functional powders (where feasible)

  • Amino acid and nootropic-style blends (flow-dependent)

  • Multi-ingredient “stack” formulas (pilot validated before scale)

Capsule options:

  • Standard capsule sizes and counts-per-bottle targets

  • Clean-label excipient strategies (including mag-stearate-free programs)

  • Vegan or Non-Vegan capsules

Low MOQ From 3,000 Bottles

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Low MOQ Capsule Manufacturing Services (USA cGMP) | Atrium Scientific

Not every brand wants (or needs) a massive first run. Atrium’s low MOQ starting at 3,000 bottles is built for:
  • New SKU launches by established brands

  • Market tests and channel expansion

  • Reformulations and “clean label” upgrades

  • Line extensions and seasonal releases

Why we offer low minimum order quanity:

  • Validate demand without overbuying inventory

  • Reduce cash tied up in first production lots

  • Iterate faster with real market feedback

  • Scale into higher throughput once the product proves itself


Our Manufacturing Process: Simple, Transparent, Repeatable

In-house testing lab supporting cGMP quality systems and finished product specification testing in an FDA-registered USA facility
In-house testing that supports cGMP quality systems and verification of finished product specifications.

1) Feasibility & quote
We review your formula, capsule targets, label claims direction (non-medical), and packaging configuration.

2) Pilot run (low MOQ)
We confirm blend behavior, encapsulation consistency, and packaging workflow.

3) Scale-up planning
We optimize throughput and cost targets while maintaining quality controls.

4) Production + QC release
Documented manufacturing with defined checks and release steps.


Frequently Asked Questions (FAQ)

What is your minimum order quantity (MOQ)?
Our capsule programs can start as low as 3,000 bottles, depending on capsule size, count-per-bottle, and formula characteristics.

Can you manufacture without magnesium stearate?
Yes—magnesium stearate-free programs are available. We’ll confirm feasibility based on your powder flow, fill weight, and clean-label goals.

Where do you manufacture?
We manufacture in California, USA, supporting domestic supply reliability and “Made in USA” positioning.

How fast can we launch?
Timelines vary by formula readiness, sourcing, and packaging configuration. Pilot runs are the fastest path to confirm manufacturability and lock specifications.

Do you offer testing?
Yes—Atrium supports projects with in-house testing and can coordinate qualified third-party labs when independent accreditation scope is required.

sublingual-cbd

HarmonyFilm™ Sublingual Delivery Film Technology

Cutting-edge innovation for improved drug delivery of active ingredients

HarmonyFilm™ delivers improved solubility, bioavailability, and ease of use for a better consumer experience

HarmonyFilm is our orally dissolvable film technology platform for optimizing the bioavailability and metabolism of therapeutic active ingredients. Orally dissolvable film technology is a versatile dose form for creating custom products with optimal release profiles.

Sublingual Strip Consumption

HarmonyFilm™ products are about the size of a stamp, and can deliver therapeutic actives through the oral mucosal tissue sublingually or buccally. Oral transmucosal drug delivery is a non-invasive route that allows for the active ingredients to be absorbed directly into the vascularized tissue in the mouth, bypassing the hepatic first pass effect. This leads to reduced drug exposure and can offer a rapid onset of action.

Active ingredients in the HarmonyFilm™ can be either water-soluble or encapsulated for more effective absorption and sustained release. As oral dissolvable films dissolve quickly, no water is required for their consumption, improving user compliance – especially among children, and in conditions where users have difficulty in swallowing.

What actives are most suitable for sublingual / oral thin films

Oral thin films work best when the active is low-dose. The active ingredients in films are often incorporated as solid dispersions / nanosuspensions / micronized powders and are typically ~5–30% w/w of the film matrix.

Best-fit categories:

  1. High-potency micronutrients (micro- to low-mg)

    • Examples: vitamin B12, folate, biotin, vitamin D3 / K2, iodine / selenium (trace minerals).

    • Typical workable dose: ~0.05–5 mg (sometimes up to ~10 mg).

  2. Fast-onset “functional” actives that are effective at low doses

    • Examples: melatonin, caffeine micro-doses, certain nootropic alkaloids / extract actives.

    • Typical workable dose: ~1–50 mg.

  3. Botanical / standardized extracts that are potent per mg

    • Examples: high-potency standardized extracts.

    • Typical workable dose: ~10 – 75 mg (higher loads often make films gritty and bitter).

  4. Lipophilic actives

    • Examples: certain terpenes, fat-soluble vitamins, CoQ10-type actives with solubilization (emulsified / complexed) to avoid crystallization.

    • Typical workable dose: usually low mg to tens of mg.

  5. Peptides / fragile actives

    • Feasible when low dosage and protected / encapsulated.

    • Typical workable dose: micrograms to low mg.

Poor-fit categories (usually not viable in films)

  • High-dose minerals (Mg, Ca, K) and “gram-dose” amino acids.

  • Bulky botanicals that need 300–1000 mg per dose.

  • Strongly bitter / irritant actives.

Our Custom-Designed State-of-the-Art System

Unlock unprecedented agility in ODF production. Our state-of-the-art system is the first of its kind to perform simultaneous dual-formulation manufacturing, doubling our flexibility without sacrificing quality. With its integrated, advanced drying system and precision-engineering, it ensures every single film meets rigorous standards for consistent thickness, accurate dosage, and perfect integrity. Experience peak performance and absolute compliance in our GMP facility.

Our custom system delivers:

  • Dual-Formulation

  • Precision-Engineered Drying

  • Guaranteed Dosage Accuracy

  • Film Integrity

 

 


HarmonyFilm Sublingual ODF Film Benefits

  • No unpleasant aftertaste, unlike pills
  • Direct absorption into bloodstream
  • No need for water or swallowing
  • Precise dosing + faster onset
  • Discreet
  • Available in any flavor
  • Multiple actives up to 150mg
  • No need for water, swallowing, or chewing
  • Multiples actives can be loaded onto one film
  • Potential for reduced side effects with a lower dose

Harmony™ Suppository

Suppositories formulated to aid in relief during period, or for local muscular relaxation and inflammation relief

Plant Extracts in cocoa butter or triglycerides derived from coconut

How Suppositories Benefit the Users

While some users may initially hesitate when it comes to suppositories, it’s important to highlight the numerous advantages this dosage form offers. These benefits specifically cater to various groups:

  1. Elderly: Suppositories are a solution for those who struggle with swallowing.

  2. People with digestive blockages: Suppositories can bypass obstacles within the digestive tract.
  3. Individuals experiencing vomiting: When users can’t keep anything down, suppositories provide a reliable alternative.

  4. Individuals avoiding foul-tasting medicine: For those avoiding the unpleasant taste of certain medications, suppositories offer a welcome alternative.

Unlocking the Power of Suppository Dosage: Revolutionizing Bioavailability

Suppositories are a game-changer in the world of bioavailability:

Enhanced Bioavailability: Suppositories boast increased bioavailability, ensuring efficient absorption by vital tissues.

First-Pass Metabolism Bypass: Unlike ingredients that can be compromised in the gastrointestinal tract, break down too rapidly, or irritate the stomach lining, suppositories take a shortcut, avoiding first-pass metabolism.

Rapid, High-Dose Delivery: Suppositories are the champions of swift and potent medication delivery, eliminating the need for specialized equipment or storage conditions.

As the elderly population continues to rise, suppository-based delivery emerges as a straightforward solution. The market has taken notice of this growing interest. In 2020, the global suppositories market was valued at a remarkable $1,410.93 million. Fast forward to 2030, and it’s projected to soar to an impressive $2,402.46 million, reflecting a robust CAGR of 5.7% from 2021 to 2030. Get ready for a suppository revolution!

Product Features

  • Experience the soothing, tension-melting effects of our suppositories
  • Each suppository delivers up to 375 mg of plant extracts (any blends) directly to the area that needs it most
  • Free of solvents, heavy metals, and pesticides
  • No additives or preservatives
  • 8X higher bioavailability and absorption rate compared to oral administration (gastrointestinal)
  • Users find Harmony suppository helpful for improved vaginal comfort and overall wellness

Suppositories, while promising, do face some hurdles. Let’s dive in:

Storage Quirks: Certain suppositories demand special treatment – some need refrigeration in hot climates, while others require unique packaging to avoid moisture mishaps.

Patient Concerns: Practical issues plague patient acceptance, including irritation, leakage, and the overall reluctance to embrace suppositories.

Scientific Puzzles: Crafting suppositories is an art and science. Balancing high dosage, shape, solubility, and stability can be a puzzle. Plus, the cost and availability of materials add complexity.

But wait, there’s more to the story:

A Unique Niche: Suppository manufacturing is a niche expertise, and finding the right manufacturer is key. Enter Atrium Scientific, with over 15 million doses produced on cutting-edge equipment.

 

Intriguingly, suppositories offer solutions where other forms fall short, holding untapped potential for unmet needs. Stay tuned for the suppository revolution!